From early-stage concept sketches to production tooling support, our team delivers
Concept Development & Feasibility
Before CAD modelling begins, a robust understanding of space, function, and integration is essential. Each phase of design is mirrored by V-Process, ensuring traceability, quality, and faster SOP
- Package Layout & DMU Integration
Work with Digital Mock-Up (DMU) environments to assess space availability, identify potential collisions, and ensure ergonomic and safety compliance within the vehicle packaging model.
- Benchmarking & Innovation Analysis
Analyze competitor products and systems to identify market trends, best-in-class features, and cost-efficient innovations that can be adapted to the new design.
- Target Specification Definition ("Lastenheft")
Develop detailed technical specifications based on OEM requirements, performance benchmarks, and legislative norms—serving as a contractual baseline throughout the development cycle.
- Concept Design Reviews ("Konzeptfreigabe")
Guide stakeholders through concept approval gates, using data-driven design presentations that highlight trade-offs, risks, and feasibility.
CAD Modeling and 2D Drafting
Transform your concepts into precise, manufacturable designs with our expert CAD modeling and 2D drafting services.
- Parametric & Non-Parametric Modeling
We tailor our approach to your design needs, whether you require parametric flexibility or direct control with non-parametric techniques.
- Drafting as per DIN/ISO with full GD & T
Ensure your designs meet the highest international standards with our detailed 2D drafting services. We comply with DIN/ISO standards, incorporating comprehensive Geometric Dimensioning and Tolerancing (GD&T) for accurate manufacturing and assembly.
- DFM/DFA Integration to Lower Production Cost
Optimize your designs for cost-effective manufacturing and assembly by integrating DFM/DFA principles into our CAD process. We identify potential issues early to minimize production costs and improve overall efficiency.
Design Validation and Simulation
Before physical prototypes are built, virtual simulations reduce time, cost, and risks.
- FEM/FEA Structural Simulations – Strength and reliability requirements
Use tools like ANSYS, Abaqus, and HyperMesh to validate stress, strain, deformation, and fatigue under real-world loading.
- Simulations for Vehicle level requirement confirmations
To confirm Stiffness – Static and Dynamic stiffness requirements for Kinematics and NVH. To Avoid Part Resonance zones.
Analysis Thermal zones, for part functionality impacts.
Tooling Go-Ahead & Industrialization Support
Smooth transition from design to production tooling is critical to meeting launch schedules.
- Tooling Feasibility Analysis
Collaborate with toolmakers to validate draft angles, parting lines, undercuts, and ejection feasibility before tool fabrication begins.
- Design Freeze ("Konstruktionsfreigabe")
Lock the design after internal and external validation, ensuring downstream departments can proceed with confidence.
- Go/No-Go Tooling Decision
Participate in tooling kick-off and tooling approval stages with full CAD package, 2D drawings, and simulation evidence.
After Market and Technical publications
We provide comprehensive technical publication services that enhance user understanding and operational efficiency across the vehicle lifecycle. Our solutions support OEMs and Tier 1 suppliers with accurate, visually rich, and interactive documentation—tailored for today's digital and immersive environments.
Services Include:
- Technical Authoring: Authoring of service manuals, repair instructions, owner’s manuals, and installation guides in compliance with global OEM standards.
- Product Catalogs: Development of digital and printed catalogs with part breakdowns, illustrations, and technical data for aftersales and service networks.
- eLearning & Digital Training: Creation of structured, SCORM-compliant eLearning platforms for technician and operator training.
- Mobile Platform Integration: Optimized documentation for mobile devices, allowing technicians and end-users to access critical content anytime, anywhere.
- AR/VR Content Development: Development of augmented and virtual reality modules for simulation-based training, remote maintenance assistance, and guided assembly instructions.
